How Many Bullets Can I Coat with BCB Coating?


At Bullet Corp, we often hear the misconception that our BCB Coating is expensive compared to traditional powder coating due to its higher upfront cost. However, this overlooks a critical distinction: BCB Coating isn’t just another powder coating—it’s a specialized solution engineered by Bullet Corp for bullets, offering exceptional efficiency and value. Let’s break down how it works, how far it goes, and what it truly costs per bullet with the current pricing.


BCB Coating: A Purpose-Built Difference


Unlike general-purpose powder coatings, BCB Coating isn’t applied via electrostatic methods. Instead, it’s designed for tumble-coating applications, requiring a pre-mix with a recommended solvent mixture—such as acetone-based solutions—before use. This tailored process ensures optimal adhesion and performance on bullets, setting it apart from standard coatings. Comparing the two by weight alone (e.g., 5kg of powder coating vs. 500g of BCB Coating) misses the mark—efficiency, not volume, is what matters here.


Calculating Coverage


Let’s examine the yield of a 500g package of BCB Coating, now priced at R1,070. Using our standard mix ratio of 20g of BCB Coating to 100ml of solvent mixture, here’s what you can achieve:


  • Mix Yield: 500g of BCB Coating, combined with 2,500ml (2.5L) of solvent mixture, produces 2,500ml of ready-to-use coating.

  • Application Rate: At 1ml per 400g of bullets, this 2,500ml coats 1,000kg (1 ton) of bullets with a single layer, or 500kg with two coats for added durability.

To put this in perspective, consider 9mm Parabellum 124gr bullets, which weigh approximately 8.2g each:


  • Single Coat: 1,000kg ÷ 8.2g per bullet = ~122,000 bullets.

  • Double Coat: 500kg ÷ 8.2g per bullet = ~61,000 bullets.

And here’s a bonus: Diluting beyond the standard ratio with additional solvent mixture stretches your coverage even further, coating more bullets without sacrificing quality.


Cost Per Bullet


Now, let’s crunch the updated numbers:


  • Materials: 500g of BCB Coating (R1,070) + 2.5L of solvent mixture (~R150) = R1,220 total.

  • Single Coat Cost: R1,220 ÷ 122,000 bullets = ~1.00 cent per bullet.

  • Double Coat Cost: R1,220 ÷ 61,000 bullets = ~2.00 cents per bullet.

At two coats, you’re spending just 2 cents per bullet—still an outstanding value. For context, our 1kg package, priced at R2,130, doubles this output, coating ~244,000 bullets (single coat) or ~122,000 (double coat) when paired with 5L of solvent mixture. Using the same ratio:


  • 1kg Materials: R2,130 (BCB Coating) + R300 (5L solvent mixture, R150 per 2.5L) = R2,430 total.

  • Single Coat Cost: R2,430 ÷ 244,000 bullets = ~1.00 cent per bullet.

  • Double Coat Cost: R2,430 ÷ 122,000 bullets = ~1.99 cents per bullet.

Why BCB Coating Outshines the Rest


BCB Coating isn’t about bulk—it’s about precision and value. Its tumble-coating method ensures even application, while its specialized formula—developed in-house—delivers smoke-free, thermally stable, and self-lubricating performance that generic powder coatings can’t match. At 1 to 2 cents per bullet, you’re not just saving money—you’re investing in reliability, barrel longevity, and a cleaner shooting experience.


Conclusion


The question isn’t “How much does BCB Coating cost?”—it’s “How far does it take you?” A 500g package, now R1,070, coats over 120,000 9mm bullets with a single layer, or 60,000 with two, all for 1 to 2 cents per round. The 1kg option at R2,130 doubles that efficiency. Crafted in Witbank, SA, by Bullet Corp, BCB Coating proves that quality and affordability go hand in hand. Ready to coat smarter? With BCB Coating, you’re covered—bullet after bullet.


What is the difference between BCB Coating and powder coating?
Choose the coating designed for the job—because at Bullet Corp, we don’t just coat bullets, we perfect them....
2 comments
Andrew
Andrew
Monday 20th June 2022

One of the things I really love about your bullets is all the colours available. It just makes it fun. I think you need to add white as a colour so that you can have red, white and blue, like the US flag. I would definitely buy white myself. It would also be great if there were metallic colours but I don't know if that is possible.

llen
llen
Monday 23rd August 2021

Hi,
I am interested to try your product but have a question or two.
What is the shelf-live of the powder in both powder and mixed state?
Then, I wanted to order online paying from Capitec but you require my Account number and my "PIN" that is unusual

Regards
Llen

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